Thermal Camera Production Control & Defect Detection

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Combining thermal imaging, image processing, and AI technologies, this system automates the quality control processes of heating elements. By analyzing the thermal map of the energized resistor, it measures disconnections, heating performance, and maximum temperature values within milliseconds. It autonomously classifies defective and solid products.
AI-Supported Quality Control Industrial Image Processing Thermal Analysis Systems PLC Communication Production Line Tracking Autonomous Product Counting Predictive Maintenance Defect Detection Industry 4.0 Solutions Smart Factory Automation Deep Learning IoT Data Collection Conveyor Counting System Temperature Tracking and Analysis SCADA Integration
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Industrial Thermal Imaging and Predictive Maintenance Solutions

From production lines to energy transmission lines, temperature variations are the first herald of a malfunction in every industrial process. Thermal imaging technology provides precise temperature measurement and analysis without requiring contact by detecting the infrared radiation emitted by objects, which is invisible to the naked eye. This method is one of the most effective Predictive Maintenance tools to prevent unexpected downtime and enhance production quality.

How Does Infrared Thermography (IRT) Technology Work?

Every object in the universe emits infrared energy depending on its temperature. Our thermal cameras detect this radiation in the 900-14,000 nanometer range of the electromagnetic spectrum. These data captured by sensors are processed with mathematical algorithms in advanced processors and converted into thermograms (heat maps) that the human eye can perceive.

Our systems process images in RAW data format, going beyond standard formats. This ensures that the thermal image transforms from merely a photograph into an analyzable document containing precise temperature data in every pixel. Thus, even the slightest temperature differences are made prominent with color filters, allowing for root cause analysis.

Application Areas and Detection Capabilities

Our thermal analysis systems, as a non-destructive testing (NDT) method, detect critical faults early on in the following areas:

  • Electrical and Energy Systems: Detection of excessive heating (Hotspots) caused by looseness or corrosion in transformers, contactors, and cable connection points.
  • Electronic Board (PCB) Analysis: Millimetric detection of faulty components, short circuits, or heat build-ups resulting from design errors on circuit boards.
  • Mechanical Systems: Monitoring of abnormal temperature rises in motors, bearings, and gearboxes caused by friction, lack of lubrication, or misalignment.
  • Building and Insulation Inspection: Imaging of thermal bridges, water leaks, damp areas prone to mold formation, and insulation defects in buildings.
  • Liquid and Gas Lines: Identification of invisible leaks and blockages in steam traps, pressurized gas lines, or hot water installations.
Electrical Panel Thermal Analysis and Cable Heating Detection

Electrical Panel Heat Analysis

Industrial Motor Thermal Imaging

Mechanical Friction Analysis

PCB Electronic Board Fault Detection

PCB Fault Detection

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